In the process of rapid development of solid-state lighting, designers often focused on LED, heat dissipation, driving and optics in the past, and the connection components accounted for only a small proportion in the cost structure of the system. Be valued or even ignored. Now, after several years of practice, designers have gradually discovered that these seemingly insignificant connecting parts are often related to whether the entire LED lighting system can finally meet the corresponding design requirements of reliability, waterproof level, and long life. The connector has become one of the key components of the solid-state lighting system, which directly affects the quality of the product and even the overall impression of the client on the design quality. To a certain extent, it can be said that "the details determine the success or failure", it is related to whether China's solid state lighting (Solid State LighTIng, or SSL) industry can go further and achieve greater development on the road to commercialization. With more than 60 years of design experience in the connection field, Tyco Electronics continues to innovate, pay close attention to the development of the SSL industry, and strive to create connection solutions that can fully adapt to various LED lighting applications. These novel connection innovative products specially developed for solid-state lighting almost cover the main application areas of solid-state lighting. Wire-to-board / board-to-board manual welding into history A few years ago, in order to reduce costs, wire-to-board and board-to-board manual welding has been a frustrating choice for many Chinese LED lamp manufacturers. Today, in order to solve the heat dissipation problem of LED lighting, aluminum substrates with better thermal conductivity have gradually been Large-scale use, such as continued to adhere to manual welding, the connection quality risk will be greatly increased. As we all know, the soldering process requires an optimal soldering temperature. When the soldering iron head is placed on the pad of the aluminum substrate during manual soldering, the temperature of the solder joint cannot rise rapidly due to the good thermal conductivity of the aluminum substrate. Hidden quality problems such as false welding and cold welding seriously affect the quality of products. In response to these problems, Tyco Electronics has developed a series of wire-to-board and side-board-to-board connectors for solid-state lighting suitable for high-speed surface mount (SMT). Process requirements, the connector can be surface-mounted with the LED. SMT and through-hole plug-in lighting connectors (Figure 1), whether it is an ordinary plastic board or aluminum substrate, can provide fast and reliable cable termination, this small size and low height SMT one-bit and two-bit connection It is very suitable for LED light bar interconnection, lighting controller and other applications using plug-in wiring. The connector complies with RoHS specifications, the terminal is made of copper alloy, the nickel layer is the bottom plating, the surface is tinned, the shell is made of high temperature plastic, and the flame retardant rating reaches UL94-V0. Although this plug-in LED connector is most suitable for 18AWG 6 ~ 16 core stranded wire, it can also be used for 18 ~ 22AWG solid core wire and 18 ~ 20AWG pre-bonded stranded wire. Figure 1 Tyco Electronics' new wire-to-board SMT and through-hole plug-in connector series connect LED lighting modules quickly and easily With the continued high-speed development of LED lighting applications, lamp manufacturers are committed to continuously developing lighting system solutions with lower installation and maintenance costs (Figure 2). To this end, the new non-polar plug-in socket integrated board-to-board connector and corresponding wire-to-board connector introduced by Tyco Electronics provide customers with a complete set of connection solutions. Figure 2 Tyco Electronics' new wire-to-board and board-to-board non-polar plug socket integrated connector for LED lighting module The Plug Connector uses a multi-strand wire diameter that can support 18 to 22 AWG (0.3 to 0.9 square millimeters). The material uses a crimped tinned copper terminal and a thermoplastic shell with a UL94-V0 flame retardant rating. Use and provide active locking function to ensure safe connection. The small side board-to-board connector with integrated design of non-polar plug sockets can provide a more flexible installation method between LED printed circuit boards than the traditional design with polarity. The connector can slide horizontally or vertically Combine two circuit boards to complete the connection. The vertical sliding connection design makes it easier to replace the circuit board in the middle of the LED light string. Just lift the circuit board to be replaced and put it into the new circuit board. Board end connectors can be used for both board-to-board and wire-to-board connections. The advantage of adopting non-polar design is that users only need to reserve a product for board application, which reduces the complexity of inventory. Since the board ends are required to be designed with the same structure, the design is simplified. Terminal reel packaging is convenient for high-speed termination equipment operation. Connector type application system introduction Table 1 Tyco Electronic Wire-to-Board and Board-to-Board Connection Solution Practical Application Cases
Sensor Wire
Sensor wires can be used in many difference sensors and probes such as NTC Thermistor, NTC Temperature Sensor, PTC sensor and RTD, etc. Electronic measurement, automation and control are most important in almost all industrial sectors. With more than 15 years of experience in cable manufacturing, our engineer can find variety of solutions even your needs are out of our production range, and make new designs as per your requirements.
Sensor Wire Sensor Wire,2 Wire Sensor,Temperature Sensor Wire,3 Wire Sensor Connection Feyvan Electronics Technology Co., Ltd. , http://www.fv-cable-assembly.com
