PLC is uploading/downloading, in fatal error state or missing hardware and unable to process this command - Solution - Huaqiang Electronics

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During monitoring, the system may jump out. How can this issue be resolved if the PLC is uploading or downloading, in a fatal error state, or missing hardware? If you are using a 32K memory card on a CPU with version Rel2.xx, make sure that the data retention settings area, mandatory values, database, and user program size are all within the range supported by the CPU version Rel1.xx.

Answer:

  1. The issue arises because of a mismatch between the new CPU version and the old memory card. The new CPU can only read from an older card but cannot write to it, which results in the error. A 64K or 256K memory card is fully compatible with the new CPU version.
  2. Here are some key features of the memory cards:
    • 32K Memory Card: It is used for storing and transferring programs, data blocks, and mandatory values only.
    • 64K/256K Memory Card: These can be used with the new CPU (version 23) to store programs, data blocks, mandatory values, recipes, data records, and other files such as project files and images. Once written, the contents will not be lost.
    • The 64K/256K cards are only compatible with the new CPU (version 23), while the 32K card is only suitable for transferring programs to the new CPU version 23. It does not support the advanced functions of the larger cards. Additionally, the new CPU cannot write any data to a 32K memory card.
    • If the memory card is blank or contains a program from a different CPU model, an error may occur when the CPU powers on. However, a higher-model CPU can read a card written by a lower-model CPU, and vice versa.
  3. Common Issue Example:
  4. Why does an SF (System Fault) error occur when copying a program to the S7-200CN using a new 23-version memory card?

    The 23-version memory card is fully compatible with the S7-200CNCPU and can be used on SIMATIC S7-200 CPUs with version 23 or higher, or on the S7-200CN. However, to prevent unauthorized use of the S7-200CNCPU outside of China, the transfer of programs from a standard SIMATIC CPU to the CNCPU via a memory card is restricted. This means that programs cannot be transferred between different types of memory cards.

    To transfer a program to the CNCPU via a memory card, the card must be programmed directly on the CNCPU. To clear the SF error, you can use the menu command “PLC > Memory card erase” and then execute “PLC > Power-on reset.”

Aluminum Cable Trays In Data Room

Aluminum Cable Trays In Data Room
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